The flexographic printing process offers more versatility and efficiency, so if you compute the numbers, it definitely does cost less than rotogravure printing. What is sometimes less obvious, is the real cost of the two processes, when compared over the life of the job. The printing cylinder is inked and the ink is moved onto the paper medium. Gravure printing vs. Flexo printing Printing Cylinders and Plates. Both commercial printing methods are great at producing high-quality and high-resolution prints. Both printing technologies boast of the ability to print high-resolution images on different substrates. For gravure printing, the image has to be transferred to the substrate with a metal plate. Whether hot-foil embossing, inline laminating, hologram insetting, gravure printing, screen printing, cold foil application or printing on the back, your Heidelberg flexo printing press will print, embellish, and die-cut in one pass. Disadvantages. Flexographic printing works on a wider range of substrates, including non-flat media. The type of aqueous coating required depends heavily on the application. Advantages . We can use either method to tailor-make a printing solution to suit your individual needs. Flexographic vs. Digital Printing. To produce an impression, letterpress printers had to construct individual letters and characters into a "forme", secure them into a … ph.charset = 'UTF-8'; Lithography is used for anything that needs vibrant colours and is … But a flexographic plate is built by region. In making your decision when it comes to choosing for the right printing technique to use for your corporate needs, two things must be at the top of your head: quality and affordability. Generally, flexographic printing uses rubber plates with raised images. President Flexo printing is excellent for runs between 50,000-1mm pieces or large size requirements. But that’s just the appropriate response! Can print up to 6 colors. Phone: (973) 227-6995 Gravure Versus Flexo Printing-Part 1 Published: July 01, 2009, By By David Argent Contributing Editor Gravure and flexo, two primary printing processes, continue to compete head to head in the packaging market segment. Flexo Printing – Pros and Cons. Flexo printing is excellent for runs between 50,000-1mm pieces or large size requirements. Advantages . Advantage gravure. Printing-press cost works out to be considerably higher in rotogravure printing as compared to flexographic printing. The latter processes would probably require six stations! W. R. Chesnut Engineering, Inc. 2 Industrial Drive There is a CDI for every need: from narrow web label printing, to flexible packaging and wide format corrugated printing; from one color printed corrugated boxes to highly sophisticated multi-color packaging and even security printing. Rotogravure printing is a newer technology that relies on engraved individual cylinders to produce the printed image. But what does that mean for flexographers? Disadvantages. • Slow ink down • Add extender • Use coarser anilox • Reduce press speed Ghosting Problem: Part of image not printing; resembles an offset of same image. Experts predict that the total number of print industry jobs will decline over the next 10 years. Disadvantages flexographic printing: Flexo printing is commonly used for large print jobs because the printing plates with designs that are needed in order to impress the image onto the label cost a certain amount of money. The process was first used in publication and the nature of that business was usually a one-shot run. Regardless of the difference in the width of the printed door, the output of a stable operation of the gravure press and flexo press is about 40 million meters per year. Unlike litho printing, flexo plates can be reused. Rotogravure- direct printing. If deciding to use custom labels for marketing, you may already know that there are a number of different printing options available. On the other hand, a rotogravure cylinder costs US$0.02 – US$0.03, and a cylinder can last over 100M rotations. In evaluating the two examples, it's evident that in "Example A" the cost of flexo vs. rotogravure is equal after two production runs. The flexographic print process has enjoyed a period of continual development, elevating its reproduction capabilities far beyond what has traditionally been possible, and putting it in the same perceived level of gravure and offset printing. Equipment-wise, the cost of each machine looks close, but US$500,000 may be a significant amount of savings for some businesses. Flexographic printing vs gravure printing what’s the difference? It is a straightforward comparison between CI flexo printing and rotogravure printing using a conventional stack press for flexible packaging films and laminates. For instance, if it is needed to print three colors, red, yellow, and blue in process and also the same colors in solid within the copy; rotogravure could easily do this in (3) stations. The former can run at 300-500 meters per minute. • Cylinder making technology widely available • Huge support from local ink suppliers. So, when looking at the real cost, there is quite a potential savings in pre-press cost for rotogravure, when products are re-run multiple times throughout the year. The substrates on the rotogravure press go through on average 4~6 meters of distance between color stations; on a flexographic press, goes through 4-6cm. The classic letterpress technology. Flexographic printing works on a wider range of substrates, including non-flat media. It guarantees high-quality images. One square centimeter of flexographic plate costs between US$0.03 – US$0.45, which can make 50M to 100M rotations. Colour Intensity – Colour vibrancy with flexography is not as strong and crisp as rotogravure printing; Advantages of … This is because depending on the pattern used for the cell and depth of gravure of the anilox roll, the cell might contain higher or lower volumes of ink. Email: sales@chesnuteng.com, Add-On Coating and Printrs for Existing Presses, Priot Modules for “Drop-in” to Flexo, offer or Digital Press line, Offering GRAVURE and FLEXO STATIONS for applying inline flood and pattern coatings, New Affordable Press Line – COMPACT Series, New Products to be Displayed at Graphics of the Americas – Booth 1869. That cylinder is inked and this ink subsequently transfers to the paper. Digital printing is a complementary process to flexographic printing — the two can happily co-exist side-by-side. It’s more versatile and … • Good manufacturing facilities for precision Excellent color quality and consistency using “hd flexo plates” across long runs. 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